1. 

立异名目：称重吊框复位拆卸

立异小组：李小军、刘卫东

名目简介：5#机定(ding)重(zhong)装备(bei)投入(ru)操纵(zong)以来(lai)，因为(wei)频仍升降(jiang)称(cheng)重(zhong)，液压毗(pi)(pi)(pi)连丝(si)(si)杆(gan)(gan)自(zi)转一(yi)(yi)(yi)方(fang)面形(xing)成传(chuan)(chuan)感(gan)器线路绕圈拉扯，使得(de)称(cheng)重(zhong)数(shu)(shu)据不稳(wen)，影(ying)响(xiang)称(cheng)重(zhong)功(gong)课(ke)，另外一(yi)(yi)(yi)方(fang)面形(xing)成毗(pi)(pi)(pi)连杆(gan)(gan)脱丝(si)(si)，传(chuan)(chuan)感(gan)器掉落(luo)、破坏。操纵(zong)∮14或16钢(gang)筋(jin)长(zhang)15cm摆(bai)布，做(zuo)为(wei)吊框复位(wei)(wei)手柄，长(zhang)30cm角(jiao)(jiao)铁(tie)做(zuo)为(wei)复位(wei)(wei)卡(ka)槽；将(jiang)2根(gen)角(jiao)(jiao)铁(tie)平行与定(ding)重(zhong)台(tai)架焊(han)接(jie)，两根(gen)角(jiao)(jiao)铁(tie)相隔(ge)4cm摆(bai)布𒅌，将(jiang)钢(gang)筋(jin)一(yi)(yi)(yi)头(tou)(tou)完整放入(ru)卡(ka)槽外部，另外一(yi)(yi)(yi)头(tou)(tou)垂(chui)直(zhi)与定(ding)重(zhong)台(tai)架，水平焊(han)接(jie)到(dao)(dao)(da♕o)定(ding)重(zhong)毗(pi)(pi)(pi)连丝(si)(si)杆(gan)(gan)上。称(cheng)重(zhong)进(jin)程中(zhong)丝(si)(si)杆(gan)(gan)自(zi)转时，钢(gang)筋(jin)摆(bai)布摆(bai)动，经由(you)进(jin)程卡(ka)槽的(de)(de)反对(dui)到(dao)(dao)(dao)达(da)禁(jin)止其自(zi)转的(de)(de)目标(biao)（如左(zuo)图(tu)1）。在全公司规模内展开(kai)降(jiang)本增效(xiao)(xiao)勾当，一(yi)(yi)(yi)丝(si)(si)不苟的(de)(de)本钱认(ren)识(shi)，咱们对(dui)该(gai)拆卸机关停止了(le)(le)又(you)一(yi)(yi)(yi)次(ci)优化，操纵(zong)吊框卡(ka)槽，操纵(zong)“Z”字形(xing)直(zhi)角(jiao)(jiao)钢(gang)筋(jin)间接(jie)焊(han)接(jie)到(dao)(dao)(dao)定(ding)重(zhong)毗(pi)(pi)(pi)连丝(si)(si)杆(gan)(gan)上，到(dao)(dao)(dao)达(da)了(le)(le)禁(jin)止毗(pi)(pi)(pi)连丝(si)(si)杆(gan)(gan)自(zi)转的(de)(de)目标(biao)。大大削减了(le)(le)职员(yuan)焊(han)接(jie)功(gong)课(ke)，节(jie)流了(le)(le)钢(gang)铁(tie)物料(liao)(liao)，进(jin)步了(le)(le)检验效(xiao)(xiao)力(li)。今朝5#机8个流已全数(shu)(shu)拆卸，停止此刻未发生传(chuan)(chuan)感(gan)器掉落(luo)的(de)(de)环境，同(tong)时称(cheng)重(zhong)数(shu)(shu)据不变,定(ding)重(zhong)合格率由(you)65%进(jin)步到(dao)(dao)(dao)72%（按照炼钢(gang)定(ding)重(zhong)数(shu)(shu)据集数(shu)(shu)据）。为(wei)轧(ya)钢(gang)厂供应(ying)同(tong)一(yi)(yi)(yi)分(fen)量规范的(de)(de)钢(gang)坯，使其定(ding)尺(chi)率由(you)获(huo)得(de)了(le)(le)不变、晋升，削减了(le)(le)坯料(liao)(liao)华(hua)侈，为(wei)公司降(jiang)本增效(xiao)(xiao)做(zuo)出了(le)(le)严峻进(jin)献(xian)。

2.

立异名目：减缓精整垛位严峻，下降热倒用度

立异小组：曹彬 李建平 景世杰 吴永峰 贾武栋

名目简介：棒线(xian)热(re)(re)(re)送(song)出产进(jin)程中(zhong)，因为(wei)铸(zhu)坯(pi)曲折变形，在(zai)(zai)热(re)(re)(re)送(song)时(shi)保送(song)辊道(dao)双方护板(ban)常常使(shi)铸(zhu)坯(pi)卡(ka)死(si)，没法一般(ban)热(re)(re)(re)送(song)，在(zai)(zai)处(chu)置时(shi)，因为(wei)在(zai)(zai)炼钢(gang)(gang)厂房外，无行(xing)车(che)，要操(cao)纵(zong)2条导链，4-5人经4小时(shi)摆(bai)布(bu)能力规复出产，处(chu)置时(shi)候长、吃力，存在(zai)(zai)很(hen)大宁静隐患(huan)，影响铸(zhu)坯(pi)热(re)(re)(re)送(song)，且在(zai)(zai)处(chu)置变乱进(jin)程中(zhong)铸(zhu)坯(pi)需用(yong)车(che)辆转运到轧(ya)钢(gang)(gang)，厂内热(re)(re)(re)导车(che)辆按每(mei)(mei)吨3元(yuan)(yuan)计，4小时(shi)热(re)(re)(re)倒(dao)车(che)辆用(yong)度大要需1800元(yuan)(yuan)摆(bai)布(bu)。为(wei)削(xue)减出产进(jin)程中(zhong)发生的不必(bi)要用(yong)度，节(jie)俭(jian)区间本钱(qian)。操(cao)纵(zong)现场闲置废旧电葫芦自行(xing)修(xiu)复，操(cao)纵(zong)2根140mm工字钢(gang)(gang)建造滑轨，用(yong)出产空隙(xi)停止拆(chai)卸、校订(ding)。未(wei)革新前，月(yue)均匀因热(re)(re)(re)送(song)铸(zhu)坯(pi)卡(ka)死(si)处(chu)置变乱，影响出产致使(shi)车(che)辆热(re)(re)(re)倒(dao)约4-5起；均匀每(mei)(mei)起按1800元(yuan)(yuan)算，1800X4=7200元(yuan)(yuan)；每(mei)(mei)一年(nian)共12个月(yue)共：12X4X1800元(yuan)(yuan)=86400元(yuan)(yuan)；革🐽新后(hou)均匀每(mei)(mei)一年(nian)可节(jie)俭(jian)用(yong)度86400元(yuan)(yuan)。

3.

立异名目：削减新区透气砖断裂

立异小组：薛旭堂 刘海瑞

名目简介：自2010年(nian)炼(lian)钢(gang)(gang)新区投产后(hou)，钢(gang)(gang)包(bao)(bao)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)(duan)裂一向未(wei)获得(de)完(wan)全节(jie)制，每(mei)(mei)(mei)一个月有3-4个包(bao)(bao)呈(cheng)现(xian)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)(duan)裂后(hou)形(xing)(xing)(xing)本钱炉钢(gang)(gang)包(bao)(bao)吹(chui)氩结果差，影响(xiang)钢(gang)(gang)水(shui)(shui)品德；且形(xing)(xing)(xing)成(cheng)包(bao)(bao)底夹钢(gang)(gang)，带(dai)来极大的(de)宁静隐患，同(tong)时(shi)(shi)形(xing)(xing)(xing)成(cheng)出(chu)产本钱回升(sheng)。为(wei)(wei)了处置(zhi)此(ci)题(ti)目，手艺(yi)员经(jing)由(you)进(jin)程进(jin)程跟踪，查找材料，与(yu)(yu)别的(de)炼(lian)钢(gang)(gang)厂对(dui)标，阐发形(xing)(xing)(xing⛄)成(cheng)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)(duan)裂的(de)缘由(you)。为(wei)(wei)此(ci)，请求钢(gang)(gang)包(bao)(bao)修(xiu)砌时(shi)(shi)，在透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)与(yu)(yu)包(bao)(bao)底砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)四周预(yu)(yu)留(liu)5-7cm的(de)预(yu)(yu)留(liu)缝操纵刚(gang)玉浇注(zhu)料停(ting)止浇注(zhu)，优化包(bao)(bao)底永远(yuan)层(ceng)与(yu)(yu)宁静层(ceng)的(de)工(gong)(gong)艺(yi)，减(jian)缓包(bao)(bao)底砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)受(shou)热(re)收缩发生的(de)外力不均匀对(dui)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)形(xing)(xing)(xing)成(cheng)的(de)剪切力，同(tong)时(shi)(shi)请求钢(gang)(gang)包(bao)(bao)停(ting)用(yong)前对(dui)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)残钢(gang)(gang)停(ting)止反吹(chui)，通氮气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)确保气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)道通顺，避免(mian)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)憋压断(duan)(duan)裂。经(jing)由(you)进(jin)程改(gai)良钢(gang)(gang)包(bao)(bao)修(xiu)砌工(gong)(gong)艺(yi)及(ji)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)热(re)处置(zhi)工(gong)(gong)艺(yi)，每(mei)(mei)(mei)一个月透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)(duan)裂根基为(wei)(wei)零，吹(chui)氩透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)率到达100%，进(jin)一步进(jin)步钢(gang)(gang)水(shui)(shui)品德。每(mei)(mei)(mei)一个月削(xue)减(jian)6-8块透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)，每(mei)(mei)(mei)块透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)约2000元(yuan)(yuan)，每(mei)(mei)(mei)一个月可节(jie)俭用(yong)度1.2万(wan)(wan)-1.6万(wan)(wan)元(yuan)(yuan)；每(mei)(mei)(mei)次换(huan)完(wan)透(tou)(tou)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)后(hou)须要煤(mei)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)烘烤24h后(hou)备用(yong)上(shang)线，每(mei)(mei)(mei)小(xiao)时(shi)(shi)煤(mei)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)用(yong)度170元(yuan)(yuan)，每(mei)(mei)(mei)一个包(bao)(bao)削(xue)减(jian)煤(mei)气(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)用(yong)度4080元(yuan)(yuan)，月节(jie)俭用(yong)度1.224—1.632万(wan)(wan)元(yuan)(yuan)；算(suan)计年(nian)可下(xia)降出(chu)产用(yong)度29.08—38.78万(wan)(wan)元(yuan)(yuan)/年(nian)。

4.

立异名目：下线钢包加盖保温下降煤气耗损

立异小组：刘永清、刘海瑞、冯军杰

名目简介：在(zai)出(chu)(chu)产(chan)进程中，停(ting)炉(lu)停(ting)机(ji)(ji)(ji)景象较多(duo)，停(ting)炉(lu)停(ting)机(ji)(ji)(ji)后必须(xu)下(xia)线2-3个(ge)(ge)(ge)(ge)包(bao)(bao)作为备用(yong)(yong)(yong)(yong)(yong)包(bao)(bao)，而在(zai)线周转(zhuan)操纵的(de)(de)(de)钢(gang)(gang)(gang)包(bao)(bao)，停(ting)上去(qu)后必须(xu)停(ting)止(zhi)烘烤保温，偶然停(ting)用(yong)(yong)(yong)(yong)(yong)的(de)(de)(de)时(shi)(shi)(shi)候能够或(huo)许或(huo)许到达10个(ge)(ge)(ge)(ge)小时(shi)(shi)(shi)以(yi🉐)上，钢(gang)(gang)(gang)包(bao)(bao)保温烘烤就需烘烤10个(ge)(ge)(ge)(ge)小时(shi)(shi)(shi)，是以(yi)多(duo)用(yong)(yong)(yong)(yong)(yong)了(le)10个(ge)(ge)(ge)(ge)小时(shi)(shi)(shi)的(de)(de)(de)煤气(qi)(qi)(qi)(qi)，经(jing)由进程钢(gang)(gang)(gang)包(bao)(bao)工段与出(chu)(chu)产(chan)手艺科的(de)(de)(de)协(xie)商(shang)，建(jian)造公(gong)(gong)用(yong)(yong)(yong)(yong)(yong)钢(gang)(gang)(gang)包(bao)(bao)盖(gai)对停(ting)用(yong)(yong)(yong)(yong)(yong)的(de)(de)(de)多(duo)个(ge)(ge)(ge)(ge)包(bao)(bao)盖(gai)停(ting)止(zhi)加(jia)盖(gai)保温，经(jing)由进程进程跟踪统(tong)计(ji)，可保温10个(ge)(ge)(ge)(ge)小时(shi)(shi)(shi)摆布，包(bao)(bao)壁(bi)温度(du)仍能知足上线备用(yong)(yong)(yong)(yong)(yong)包(bao)(bao)温度(du)请求，到达200℃以(yi)上，节俭(jian)(jian)了(le)烘烤保温煤气(qi)(qi)(qi)(qi)，同时(shi)(shi)(shi)下(xia)降了(le)烘烤发(fa)生(sheng)的(de)(de)(de)二氧化(hua)碳，进步了(le)现场员工的(de)(de)(de)任务环境(jing)。针(zhen)对出(chu)(chu)产(chan)打算(suan)调剂，每一个(ge)(ge)(ge)(ge)月停(ting)炉(lu)停(ting)机(ji)(ji)(ji)次数增添的(de)(de)(de)环境(jing)，月均(jun)匀停(ting)炉(lu)停(ting)机(ji)(ji)(ji)10次以(yi)上，每次保温均(jun)匀5小时(shi)(shi)(shi)，每小时(shi)(shi)(shi)煤气(qi)(qi)(qi)(qi)用(yong)(yong)(yong)(yong)(yong)度(du)170元(yuan)，月可节俭(jian)(jian)煤气(qi)(qi)(qi)(qi)用(yong)(yong)(yong)(yong)(yong)度(du)170元(yuan)/h*5h*2个(ge)(ge)(ge)(ge)*10次=4.25万元(yuan)/月，年可节俭(jian)(jian)51万原煤气(qi)(qi)(qi)(qi)用(yong)(yong)(yong)(yong)(yong)度(du)，极大(da)的(de)(de)(de)节俭(jian)(jian)了(le)煤气(qi)(qi)(qi)(qi)耗损，减缓了(le)公(gong)(gong)司煤气(qi)(qi)(qi)(qi)供应缺乏的(de)(de)(de)题(ti)目。可用(yong)(yong)(yong)(yong)(yong)于(yu)金属(shu)容器(qi)铁水包(bao)(bao)、钢(gang)(gang)(gang)包(bao)(bao)的(de)(de)(de)保温，减缓包(bao)(bao)衬热(re)量(liang)散(san)失。

5.

立异名目：新区钢包引流砂投放体例优化

立异小组：习小峰 刘海瑞 刘永清 薛伟刚 赵雷

名目简介：改过区大(da)包加盖(gai)投(tou)(tou)(tou)运后，引流砂的(de)野(ye)生(sheng)投(tou)(tou)(tou)放(fang)体例一向(xiang)影(ying)响投(tou)(tou)(tou)砂的(de)精(jing)确性(xin﷽g)和(he)大(da)包自开率，形(xing)成引流砂的(de)用量(liang)增添。经由进(jin)(jin)程进(jin)(jin)程跟踪阐发，首要缘由是职员在垂直投(tou)(tou)(tou)砂进(jin)(jin)程，引流砂鄙人(ren)落进(jin)(jin)程碰撞包盖(gai)孔边缘使引流砂的(de)勾当轨迹发生(sheng)转变，致(zhi)使引流砂投(tou)(tou)(tou)不到水(shui)口内。

6.

立异名目：自行设想建造晋升机螺旋及传动底座革新

立异小组：高浪 党延民

名目简介：新(xin)区转炉(lu)浊环粗颗粒晋(jin)升机在(zai)运转进程(cheng)中因介质缘由致使(shi)螺旋叶片磨损严峻，因为传(chuan)动拆卸(xie)底座为牢固式，检验难度(du)大(daℱ)，检验掩护时必须操纵吊(diao)车停止吊(diao)装(zhuang)，职员(yuan)功课壮(zhuang)大(da)极(ji)大(da)。

7.

立异名目：新区5#6#转炉配电柜仪表电源冗余革新

立异小组：李楠  王超 孙军胜 王健

名目简介：5#6#转炉(lu)一(yi)(yi)切(qie)丈(zhang)量装备(bei)(bei)经(jing)由进程(cheng)(cheng)旌(jing)(jing)旗(qi)灯(deng)号(hao)线(xian)路(lu)将(jiang)旌(jing)(jing)旗(qi)灯(deng)号(hao)传递至中控楼配(pei)电(dian)(dian)柜(ju)，经(jing)由进程(cheng)(cheng)断(duan)绝器(qi)(qi)、配(pei)电(dian)(dian)器(qi)(qi)、温度变(bian)送(song)器(qi)(qi)将(jiang)旌(jing)(jing)旗(qi)灯(deng)号(hao)转换为规(gui)范(fan)旌(jing)(jing)旗(qi)灯(deng)号(hao)送(song)至PLC节(jie)制模块，配(pei)电(dian)(dian)柜(ju)一(yi)(yi)切(qie)断(duan)绝器(qi)(qi)、拍电(dian)(dian)气及温度变(bian)送(song)器(qi)(qi)由一(yi)(yi)个DC24V电(dian)(dian)源(yuan)供应(ying)，该电(dian)(dian)源(yuan)一(yi)(yi)旦呈(cheng)现毛(mao)病，转炉(lu)体系一(yi)(yi)切(qie)仪表(biao)(biao)显现非常(chang)，间接致使出(chu)(chu)产间断(duan)。为确(que)保5#6#转炉(lu)出(chu)(chu)产时(shi)代各仪表(biao)(biao)参数(shu)能温度显现，在原DC24V旁新(xin)增(zeng)冗(rong)余24V电(dian)(dian)源(yuan)，一(yi)(yi)旦主(zhu)ও回路(lu)仪表(biao)(biao)电(dian)(dian)源(yuan)毛(mao)病，备(bei)(bei)用(yong)DC24V电(dian)(dian)源(yuan)主(zhu)动启(qi)动，处置因电(dian)(dian)源(yuan)形(xing)成的(de)出(chu)(chu)产间断(duan)，处置因转炉(lu)一(yi)(yi)切(qie)仪表(biao)(biao)参数(shu)非常(chang)形(xing)成的(de)出(chu)(chu)产间断(duan)，每一(yi)(yi)年单个体系1次出(chu)(chu)产间断(duan)；每次每炉(lu)变(bian)乱形(xing)成转炉(lu)影响为145吨(dun)钢(gang)炼(lian)废，钢(gang)水加工用(yong)度为377元(yuan)/吨(dun)，年可(ke)节(jie)俭(jian)用(yong)度10.85万元(yuan)，革新(xin)后，在操纵(zong)进程(cheng)(cheng)中处置因转炉(lu)一(yi)(yi)切(qie)仪表(biao)(biao)参数(shu)非常(chang)形(xing)成的(de)出(chu)(chu)产间断(duan)，当(dang)直流电(dian)(dian)源(yuan)毛(mao)病后，备(bei)(bei)用(yong)电(dian)(dian)源(yuan)主(zhu)动启(qi)动，并将(jiang)毛(mao)病报送(song)至画面且掩(yan)护出(chu)(chu)产体系不(bu)受影响。

8.

立异名目：混铁炉过跨车电子秤无线传输革新

立异小组：王超 陈增军 罗波 刘卫东

名目简介：混(hun)铁炉(lu)(lu)过(guo)跨(kua)车(che)首(shou)要担任将(jiang)混(hun)铁炉(lu)(lu)铁水(shui)(shui)(shui)倒霉，供(gong)应炉(lu)(lu)前炼(lian)钢(gang)操(cao)纵(zong)，过(guo)跨(kua)车🦂(che)电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)间接影响吹炼(lian)需(xu)插手铁水(shui)(shui)(shui)量(liang)(liang)(liang)，按照工艺(yi)设想，该(gai)(gai)过(guo)跨(kua)车(che)上(shang)共拆卸电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)传(chuan)(chuan)感(gan)器(qi)(qi)8个(ge)，在翻(fan)铁进程(cheng)中，8台传(chuan)(chuan)感(gan)器(qi)(qi)同(tong)(tong)时(shi)(shi)受力，这时(shi)(shi)候因8台传(chuan)(chuan)感(gan)器(qi)(qi)同(tong)(tong)时(shi)(shi)需(xu)供(gong)电(dian)(dian)(dian)(dian)(dian)(dian)，电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)死机，毛病频仍景象，没法知足(zu)翻(fan)铁请(qing)求；屡次改换新(xin)装备仍呈现同(tong)(tong)类环(huan)境(jing)，针对(dui)(dui)此种环(huan)境(jing)，特地建立攻关(guan)小组，对(dui)(dui)该(gai)(gai)电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)存在题目停(ting)止(zhi)攻关(guan)，经(jing)(jing)(jing)由进程(cheng)永劫(jie)候研讨(tao)发明(ming)，该(gai)(gai)电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)因为(wei)同(tong)(tong)时(shi)(shi)动员(yuan)8台传(chuan)(chuan)感(gan)器(qi)(qi)，电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)电(﷽dian)(dian)(dian)(dian)(dian)(dian)源功(gong)率(lv)不能(neng)(neng)知足(zu)操(cao)纵(zong)，对(dui)(dui)其接纳外(wai)部(bu)供(gong)电(dian)(dian)(dian)(dian)(dian)(dian)形式(shi)，经(jing)(jing)(jing)由进程(cheng)外(wai)部(bu)大功(gong)率(lv)供(gong)电(dian)(dian)(dian)(dian)(dian)(dian)，知足(zu)8个(ge)传(chuan)(chuan)感(gan)器(qi)(qi)供(gong)电(dian)(dian)(dian)(dian)(dian)(dian)请(qing)求，同(tong)(tong)时(shi)(shi)收罗(luo)传(chuan)(chuan)感(gan)器(qi)(qi)旌旗(qi)灯(deng)号；如许能(neng)(neng)够(gou)或许或许确保混(hun)铁炉(lu)(lu)翻(fan)铁一般。经(jing)(jing)(jing)由进程(cheng)进步过(guo)跨(kua)车(che)电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)秤(cheng)不变(bian)性(xing)，一方面下降职员(yuan)休息强度（不必职员(yuan)在混(hun)铁炉(lu)(lu)上(shang)方检查(cha)扎(zha)线翻(fan)铁），同(tong)(tong)时(shi)(shi)为(wei)转炉(lu)(lu)炼(lian)钢(gang)供(gong)应精确铁水(shui)(shui)(shui)分量(liang)(liang)(liang)。混(hun)铁炉(lu)(lu)翻(fan)铁分量(liang)(liang)(liang)不变(bian)精确称量(liang)(liang)(liang)，有益于节(jie)制(zhi)钢(gang)水(shui)(shui)(shui)品(pin)德(de)，增添炉(lu)(lu)前操(cao)纵(zong)不变(bian)性(xing)。

9.

立异名目：5#连铸机振动加速机革新

立异小组：李鹏

名目简介：原(yuan)5#连铸机(ji)(ji)振动加速机(ji)(ji)为(wei)重载高速型，输(shu)出(chu)轴(zhou)为(wei)空心轴(zhou)，在操🧔(cao)纵(zong)拆(chai)(chai)卸(xie)(xie)时须要(yao)(yao)双向输(shu)出(chu)，则须要(yao)(yao)拆(chai)(chai)卸(xie)(xie)响应(ying)的输(shu)出(chu)轴(zhou)，因(yin)为(wei)输(shu)出(chu)轴(zhou)与加速机(ji)(ji)之间的拆(chai)(chai)卸(xie)(xie)请(qing)求为(wei)过渡共同，拆(chai)(chai)卸(xie)(xie)精(jing)度请(qing)求较高，拆(chai)(chai)卸(xie)(xiꦅe)难度大，因(yin)为(wei)客观缘由，拆(chai)(chai)卸(xie)(xie)精(jing)度达不(bu)到(dao)请(qing)求，致使加速机(ji)(ji)空心轴(zhou)键(jian)槽滚键(jian)而(er)破坏。

10.

立异名目：行车变频器增值操纵掩护计划

立异小组：翟鹏波  张军贤

名目简介：今(jin)朝炼(lian)钢厂天(tian)车在线操纵罗克韦尔变(bian)(bian)频(pin)器(qi)(qi)共113台(tai)，最大功率变(bian)ꦅ(bian)频(pin)器(qi)(qi)为(wei)820A。最小(xiao)22A，因为(wei)行车为(wei)特种装(zhuang)备，变(bian)(bian)频(pin)器(qi)(qi)任务前提(ti)庞杂，同时咱们(men)因掩(yan)护手艺没法跟上装(zhuang)备更新(xin)换代须要，是(shi)以呈现局(ju)部(bu)变(𒉰bian)(bian)频(pin)器(qi)(qi)差(cha)别水平侵害。

11.

立异名目：炼钢除氧器布局优化晋升余热汽锅运转寿命

立异小组：程凯 张海峰 郭英杰 高浪 党延民

名目简介：除(chu)氧器(qi)的(de)(de)首要感化是经(jing)由(you)进程(cheng)低(di)温撤(che)除(chu)汽锅给水中的(de)(de)氧气和别的(de)(de)不(bu)(bu)固结(jie)的(de)(de)气体，以(yi)保障给水品德，延缓汽锅外部(bu)侵蚀，进步(bu)汽锅及其供(gong)水管道的(de)(de)操(cao)纵(zong)寿(shou)命(ming)。除(chu)氧器(qi)在运转(zhuan)进程(cheng)中，因为加热(re)体例单一，可(ke)操(cao)纵(zong)性差，加热(re)结(jie)果不(bu)(bu)达标，蒸(zheng)汽操(cao)纵(zong)率低(di)，供(gong)水温度不(bu)(bu)不(bu)(bu)变，致使汽锅操(cao)纵(zong)寿(shou)命(min💯g)大幅下降。

12.

立异名目：一种推拉式连铸中间包机构件护板

立异小组：李鹏 张安然 杨刚平 赵子龙段钊

名目简介：原连铸(zhu)中间包(bao)机(ji)(ji)构护(hu)板接纳的是在(zai)(zai)中间包(bao)机(ji)(ji)构件上经由进程柱销吊挂一块铸(zhu)铁(tie)板，其感(▨gan)化是避免在(zai)(zai)关(guan)闭浇铸(zhu)的工(gong)艺前提下，钢渣溅至水口(kou)(kou)滑道，致使(shi)改(gai)(gai)换水口(kou)(kou)时不能改(gai)(gai)换或是以致使(shi)中间包(bao)机(ji)(ji)构件发生(sheng)穿钢变乱(luan)。

13.

立异名目：定重液压缸密封布局革新

立异小组：李鹏 王盘

名目简介：连铸定(ding)重(zhong)(zhong)液(ye)压(ya)(ya)缸(gang)(gang)活塞(sai)(sai)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)布(bu)局接纳的(de)是斯(si)特封(feng)(feng)(feng)(feng)(feng)，存(cun)(cun)在密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)拆(chai)卸(xie)(xie)精(jing)度请求高，难以到达(da)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)拆(chai)卸(꧂xie)(xie)请求，致使液(ye)压(ya)(ya)缸(gang)(gang)改换密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)后易呈现内泄；其次存(cun)(cun)在出(chu)产(chan)中活塞(sai)(sai)杆被钢坯撞(zhuang)击变形，活塞(sai)(sai)勾(gou)当进程中，密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)与(yu)(yu)缸(gang)(gang)筒内壁磨(mo)损加重(zhong)(zhong)，致使密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)生(sheng)效而内泄。将原(yuan)液(ye)压(ya)(ya)缸(gang)(gang)活塞(sai)(sai)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)处(chu)(chu)的(de)支承(cheng)环(huan)(huan)(huan)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)槽停(ting)(ting)止点窜(cuan)，变动成(cheng)(cheng)Y型密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)，将活塞(sai)(sai)斯(si)特封(feng)(feng)(feng)(feng)(feng)处(chu)(chu)改成(cheng)(cheng)支承(cheng)环(huan)(huan)(huan)。一(yi)方(fang)面(mian)便(bian)(bian)于拆(chai)卸(xie)(xie)，进步(bu)拆(chai)卸(xie)(xie)精(jing)度，另外一(yi)方(fang)面(mian)，延缓缸(gang)(gang)筒与(yu)(yu)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)磨(mo)损。每一(yi)个月均匀可(ke)(ke)下降一(yi)套密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)耗损，年(nian)节俭12套密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)*400元(yuan)(yuan)(yuan)/套=4800元(yuan)(yuan)(yuan)。每季度可(ke)(ke)削(xue)减一(yi)台液(ye)压(ya)(ya)缸(gang)(gang)的(de)报废，年(nian)节俭4台液(ye)压(ya)(ya)缸(gang)(gang)*4000元(yuan)(yuan)(yuan)/台=16000元(yuan)(yuan)(yuan)。年(nian)可(ke)(ke)用度=16000元(yuan)(yuan)(yuan)+4800元(yuan)(yuan)(yuan)=20800元(yuan)(yuan)(yuan)，液(ye)压(ya)(ya)缸(gang)(gang)活塞(sai)(sai)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)处(chu)(chu)的(de)支承(cheng)环(huan)(huan)(huan)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)槽停(ting)(ting)止点窜(cuan)，变动成(cheng)(cheng)Y型密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)，将活塞(sai)(sai)斯(si)特封(feng)(feng)(feng)(feng)(feng)处(chu)(chu)改成(cheng)(cheng)支承(cheng)环(huan)(huan)(huan)。一(yi)方(fang)面(mian)便(bian)(bian)于拆(chai)卸(xie)(xie)，进步(bu)拆(chai)卸(xie)(xie)精(jing)度，另外一(yi)方(fang)面(mian)，延缓缸(gang)(gang)筒与(yu)(yu)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)磨(mo)损，革新后处(chu)(chu)置液(ye)压(ya)(ya)缸(gang)(gang)密(mi)(mi)封(feng)(feng)(feng)(feng)(feng)困难。

14.

立异名目：1#连铸机中包烘烤器革新

立异小组：李健 高建明 李鹏 陈立学 罗建军

名目简介：今朝(chao)炼钢老区中(zhong)(zhong)包(bao)(bao)(bao)烘烤操(cao)纵(zong)焦炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)，中(zhong)(zhong)包(bao)(bao)(bao)烘烤器(qi)(qi)(qi)为(wei)(wei)(wei)直(zhi)燃式(shi)(shi)，焦炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)用量(liang)(liang)(liang)大，比方1#连(lian)铸机(ji)(ji)单(dan)(dan)台(tai)(tai)中(zhong)(zhong)包(bao)(bao)(bao)均(jun)匀(yun)(yun)烘烤时(shi)(shi)(shi)候为(wei)(wei)(wei)10小(xiao)时(shi)(shi)(shi)，耗(hao)损量(liang)(liang)(liang)3842 Nm3/h（实验10包(bao)(bao)(bao)次均(jun)匀(yun)(yun)值），倒(dao)霉于(yu)节能(neng)降耗(hao)目(mu)(mu)标(biao)；    现将焦炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)管(guan)道改换为(wei)(wei)(wei)转炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)管(guan)道，同时(shi)(shi)(s꧟hi)将焦炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)直(zhi)燃式(shi)(shi)烘烤器(qi)(qi)(qi)革新(xin)为(wei)(wei)(wei)转炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)蓄(xu)热式(shi)(shi)烘烤器(qi)(qi)(qi)，煤(mei)(mei)气(qi)(qi)(qi)(qi)操(cao)纵(zong)量(liang)(liang)(liang)为(wei)(wei)(wei)1000Nm3/h，单(dan)(dan)台(tai)(tai)中(zhong)(zhong)间包(bao)(bao)(bao)烘烤时(shi)(shi)(shi)候为(wei)(wei)(wei)4~6小(xiao)时(shi)(shi)(shi)，操(cao)纵(zong)蓄(xu)热式(shi)(shi)中(zhong)(zhong)包(bao)(bao)(bao)烘烤器(qi)(qi)(qi)，能(neng)够或(huo)许(xu)或(huo)许(xu)有用下(xia)降煤(mei)(mei)气(qi)(qi)(qi)(qi)用量(liang)(liang)(liang)和(he)用气(qi)(qi)(qi)(qi)本钱，实现节能(neng)降耗(hao)的目(mu)(mu)标(biao)，同时(shi)(shi)(shi)该蓄(xu)热式(shi)(shi)烘烤器(qi)(qi)(qi)可手动(dong)和(he)主动(dong)交(jiao)换操(cao)纵(zong)，并且(qie)具备(bei)压力报(bao)警、煤(mei)(mei)气(qi)(qi)(qi)(qi)报(bao)警和(he)废气(qi)(qi)(qi)(qi)处置功(gong)效。1#机(ji)(ji)中(zhong)(zhong)包(bao)(bao)(bao)烘烤操(cao)纵(zong)转炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)，烘烤器(qi)(qi)(qi)为(wei)(wei)(wei)蓄(xu)热式(shi)(shi)，转炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)价钱为(wei)(wei)(wei)0.17元(yuan)(yuan)(yuan)/m3，经测定(ding)1#连(lian)铸机(ji)(ji)中(zhong)(zhong)间包(bao)(bao)(bao)均(jun)匀(yun)(yun)单(dan)(dan)台(tai)(tai)烘烤时(shi)(shi)(shi)候约(yue)6小(xiao)时(shi)(shi)(shi)，此中(zhong)(zhong)测定(ding)烤包(bao)(bao)(bao)末温度923℃，最高970℃，耗(hao)损量(liang)(liang)(liang)均(jun)为(wei)(wei)(wei)800 m3/h（实验10包(bao)(bao)(bao)次均(jun)匀(yun)(yun)值），烘烤一个中(zhong)(zhong)包(bao)(bao)(bao)（转炉(lu)(lu)(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)）用气(qi)(qi)(qi)(qi)本钱为(wei)(wei)(wei)：6h*800m3/h*0.17元(yuan)(yuan)(yuan)/m3=816元(yuan)(yuan)(yuan)；1#连(lian)铸机(ji)(ji)年(nian)最少烤包(bao)(bao)(bao)300次，年(nian)节俭用度：816×300天=244800元(yuan)(yuan)(yuan)

15.

立异名目：进步除氧器补水温度、下降汽锅体系侵蚀

立异小组：高建明 高浪 刘峰 卜阳 党忠民 薛晓勇

名目简介：炼钢(gang)(gang)老区余(yu)热(re)汽(qi)(qi)锅，其单炉(lu)蒸发(fa)量12t/h，且每台余(yu)热(re)汽(qi)(qi)锅设置装备摆(bai)设有一台除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)，一般的(de)(de)(de)除(chu)(chu)(chu)氧(yang)(yang)(yang)温(wen)(wen)(wen)度应当在104℃摆(bai)布除(chu)(chu)(chu)氧(yang)(yang)(yang)结(jie)果好，可(ke)是因(yin)为(wei)补水(shui)温(wen)(wen)(wen)度低15~25℃，补水(shui)量较大(da)，其除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)的(de)(de)(de)温(wen)(wen)(wen)度不(bu)能ౠ(neng)有用的(de)(de)(de)不(bu)变在104℃摆(bai)布，在补水(shui)时，除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)的(de)(de)(de)水(shui)温(wen)(wen)(wen)度常(chang)常(chang)下(xia)降(jiang)到100℃以下(xia)，难以保障除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)的(de)(de)(de)除(chu)(chu)(chu)氧(yang)(yang)(yang)结(jie)果，因(yin)为(wei)除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)水(shui)温(wen)(wen)(wen)的(de)(de)(de)影(ying)响(xiang)，其水(shui)中氧(yang)(yang)(yang)含量高，汽(qi)(qi)锅体系侵(qin)蚀严峻，焊接(jie)炉(lu)口和烟罩频仍，对(dui)炼钢(gang)(gang)宁静出产已发(fa)生影(ying)响(xiang)。现决(jue)议对(dui)1#转炉(lu)除(chu)(chu)🐭(chu)氧(yang)(yang)(yang)器(qi)(qi)停(ting)止革(ge)新(xin)，在其前(qian)端增添(tian)一台补水(shui)换(huan)(huan)热(re)器(qi)(qi)，补水(shui)量60t/t，换(huan)(huan)热(re)器(qi)(qi)操(cao)纵(zong)余(yu)热(re)蒸汽(qi)(qi)停(ting)止加热(re)水(shui)质(zhi)，换(huan)(huan)热(re)器(qi)(qi)的(de)(de)(de)出水(shui)温(wen)(wen)(wen)度到达70℃以上，在供应除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)操(cao)纵(zong), 因(yin)为(wei)除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)的(de)(de)(de)补水(shui)温(wen)(wen)(wen)度进步(bu)，温(wen)(wen)(wen)降(jiang)减小，除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)温(wen)(wen)(wen)度一直(zhi)坚持在104℃摆(bai)布，能(neng)够(gou)或许或许有用处置因(yin)供水(shui)温(wen)(wen)(wen)度低，除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)内温(wen)(wen)(wen)度动摇大(da)，影(ying)响(xiang)除(chu)(chu)(chu)氧(yang)(yang)(yang)器(qi)(qi)除(chu)(chu)(chu)氧(yang)(yang)(yang)结(jie)果，而发(fa)生的(de)(de)(de)氧(yang)(yang)(yang)侵(qin)蚀题目，进步(bu)汽(qi)(qi)锅的(de)(de)(de)操(cao)纵(zong)寿命。

16.

立异名目：一种转炉改换出钢口套砖工艺优化

立异小组：张亮

名目简介：今(jin)朝新(xin)区转(zhuan)(zhuan)炉(lu)(lu)(lu)在改换出(chu)(chu📖)钢(gang)口(kou)套(tao)管的(de)进程中，采(cai)用(yong)(yong)溅(jian)(jian)完渣(zha)(zha)从大(da)(da)面(mian)倒(dao)掉渣(zha)(zha)子(zi)，而(er)后(hou)(hou)用(yong)(yong)扩(kuo)(kuo)(kuo)孔(kong)机(ji)(ji)(ji)扩(kuo)(kuo)(kuo)完孔(kong)下套(tao)管，可(ke)是(shi)在转(zhuan)(zhuan)炉(lu)(lu)(lu)出(chu)(chu)产进程中，因为旧(jiu)套(tao)管直达炉(lu)(lu)(lu)渣(zha)(zha)粘(zhan)的(de)较厚，扩(kuo)(kuo)(kuo)孔(kong)机(ji)(ji)(ji)扩(kuo)(kuo)(kuo)孔(kong)进度很(hen)慢(man)，须要(yao)1小时(shi)以(yi)上能(neng)力扩(kuo)(kuo)(kuo)好孔(kong)；同(tong)时(shi)今(jin)朝铁(tie)水(shui)硅高(gao)，渣(zha)(zha)料(liao)插(cha)手过(guo)量(liang)(liang)，致使(shi)(shi)炉(lu)(lu)(lu)底(di)下跌较快(kuai)，须要(yao)停(ting)止(zhi)吹炉(lu)(lu)(lu)底(di)功课(ke)(ke)，保(bao)障转(zhuan)(zhuan)炉(lu)(lu)(lu)炉(lu)(lu)(lu)型(xing)。出(chu)(chu)完钢(gang)后(hou)(hou)不(bu)停(ting)止(zhi)溅(jian)(jian)渣(zha)(zha)操(cao)纵(zong)(zong)(zong)，而(er)是(shi)倒(dao)掉局部渣(zha)(zha)停(ting)止(zhi)吹炉(lu)(lu)(lu)底(di)功课(ke)(ke)，吹扫终(zhong)了后(hou)(hou)，从小面(mian)倒(dao)出(chu)(chu)渣(zha)(zha)子(zi)，化炉(lu)(lu)(lu)底(di)的(de)同(tong)时(shi)冲掉套(tao)砖(zhuan)中粘(zhan)附(fu)的(de)转(zhuan)(zhuan)炉(lu)(lu)(lu)渣(zha)(zha)，使(shi)(shi)下套(tao)转(zhuan)(zhuan)扩(kuo)(kuo)(kuo)孔(kong)功课(ke)(ke)能(neng)够或许或许更快(kuai)的(de)实现(xian)。操(cao)纵(zong)(zong)(zong)本体例后(hou)(hou)能(neng)够或许或许削减(jian)(jian)扩(kuo)(kuo)(kuo)孔(kong)时(shi)候(hou)至20分钟摆布(bu)；削减(jian)(jian)对转(zhuan)(zhuan)炉(lu)(lu)(lu)大(da)(da)砖(zhuan)的(de)侵害(hai)；削减(jian)(jian)出(chu)(chu)钢(gang)口(kou)添(tian)补(bu)料(liao)的(de)操(cao)纵(zong)(zong)(zong)；削减(jian)(jian)扩(kuo)(kuo)(kuo)孔(kong)机(ji)(ji)(ji)钻头的(de)磨损；削减(jian)(jian)扩(kuo)(kuo)(kuo)孔(kong)机(ji)(ji)(ji)油料(liao)的(de)操(cao)纵(zong)(zong)(zong)；每一个(ge)月创效9500元；同(tong)时(shi)大(da)(da)批加重职员休息量(liang)🤡(liang)，加强员工(gong)出(chu)(chu)产自(zi)傲(ao)心。